Corrosion evaluation of zirconium doped oxide coatings on aluminum formed by plasma electrolytic oxidation

Abstract

The plasma electrolytic oxidation (PEO) of aluminum in sodium tungstate (Na2WO4·2H2O) and Na2WO 4·2H2O doped with Zr was analyzed in order to obtain oxide coatings with improved corrosion resistance. The influence of current density in PEO process and anodization time was investigated, as well as the influence of Zr, with the aim to find out how they affect the chemical content, morphology, surface roughness, and corrosion stability of oxide coatings. It was shown that the presence of Zr increases the corrosion stability of oxide coatings for all investigated PEO times. Evolution of EIS spectra during the exposure to 3% NaCl, as a strong corrosive agent, indicated the highest corrosion stability for PEO coating formed on aluminum at 70 mA/cm 2 for 2 min in a zirconium containing electrolyte.